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Cheap backpacks can be made, but I don’t recommend it. Unless you are extremely skilled at sewing, it isn’t likely to come out like you want. Also, even if you are an expert, it will probably take less of your time to pick up an extra day at work and buy a pack with the earnings.

On the other hand, if you have an old backpack frame, you can make a cheap backpack with it. Remove the old pack, and tie a plain nylon duffel bag to it firmly, with the zipper facing out. Small bungee cords will work for attaching it too. I did this using an old aluminum frame that still had straps and a waist belt, and for the cost of a $15 duffel bag, I had an external-frame backpack that not only held a lot, but weighed just two pounds.
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Ultralight backpackers are always looking for the lightest backpacks. Unfortunately, lighter usually means more expensive when it comes to backpacking gear. There are some ways around this, though, for those on a tighter budget. There are ways to buy a lightweight backpacker cheaper, and also ways to make them. The latter is easier than you might think.

Making A Cheap Lightweight Backpack

There are some, like ultralight backpacking guru Ray Jardine, who sew their own backpacks. I have sewn some backpacking gear and clothing before, and I can tell you from experience that unless you are extremely skilled at sewing, it isn’t likely to come how you expect it to. Also unless you want to become an expert at sewing, making a backpack this way takes too much time for the money saved. It would be better to just work an extra shift at your job and buy a good pack.

Don’t give up on making a lightweight backpack yet, though. There is another way. I made a backpack that weighs just two pounds even, and it is a full frame-and-hipbelt pack. It started with an old frame pack I have had since I was fourteen-years-old. I removed the old pack, which had been chewed by mice and was beyond repair. Now I was ready to build my new backpack
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